40mm High-Speed and Full-Automatic Cone Take-up Machine for Nps Bobbins

  • Model NO.: 400
  • Condition: New
  • Warranty: 24 Months
  • Applicable Conductor: 0.22mm2 -6.0mm2
  • Applicable Wire Bobbin: Nps400/400 (Design Reserves Nps400/250)
  • Meter-Counting Precision: +-0.3%
  • Servo Motor: Siemens
  • PLC: Siemens
  • Trademark: SINO STAR
  • Specification: for 400mm NPS bobbin
  • HS Code: 8479811000
  • Driven Type: Electric
  • Certification: ISO, CE
  • Screw: No Screw
  • Applicable Wire Diameter: 1-5.0mm (Round Electric Wires)
  • Tension Range: 8n-80n
  • Max. Production Speed: 1200m/Min
  • AC Motor: Siemens
  • Touch Screen: Siemens
  • Transport Package: Wooden Case
  • Origin: Dongguan, China
Detailed description about 400mm high speed full-automatic cone takeup for NPS bobbins
 
1. Application: it is used to take up electronic wires and automobile wires.
 
2. Brands of main electrical parts:
 
  2.1. Servo motor: Siemens
  2.2. AC motor: Siemens
  2.3. PLC: Siemens
  2.4. Bearing: SKF
  2.5. Touch screen: Siemens
  2.6. PLC:SIEMENS S7-300 series
  2.7. Low-voltage electrical parts: Schneider
 
3. Main technical data:
 
  3.1. Applicable conductor: 0.22mm2 -6.0mm2
  3.2. Applicable wire diameter: Φ1.0mm-Φ5.0mm (round electric wires)
  3.3. Applicable wire bobbin: NPS400/400 (design reserves NPS400/250)
  3.4. Tension range: 8N-80N
  3.5. Meter-counting precision: ±3‰
  3.6. Max. production speed: 1200m/min
  3.7. Coiling speed: rated rotary speed of bobbin is 1200 r/min (1200r/min calculated on the bottom diameter Φ176mm ).
  3.8. Capacity for installing the machine: capstan 5.5KW, takeup 2*12KW, rotation 0.75KW, traversing position 1KW.
 
4. Detailed description about the equipment
 
4.1. Traction device
 
4.11. The bottom diameter of the active wheel is 318mm, aluminum alloy surface will be anodic hardening treatment.
4.12. The bottom diameter of the passive wheel is 225mm, aluminum alloy surface will be anodic hardening treatment.
4.13. AC servo motor drive, max. 1200m/min.
 
4.2. Dancing wheel device
 
4.21. Bottom diameter of dancing wheel: 155mm
4.22. Number of dancing wheel: 4+5
4.23. Tension control: air-pressure tension, manually adjust the tension
4.24. Tension range: 8N-80N
 
4.3. Meter counting device
 
4.31. Meter-counting wheel diameter: 79mm
4.32. Upper and lower double wheels press tightly
4.33. Counting signal is detected via rotary decoder.
4.34. Meter counting precision: ±3‰
 
4.4. Takeup device
 
4.41. Double take-up device is on one rotary platform on which positive rotation and negative rotation can be switched at 360° when the production line is working.
4.42. Take-up spindle: driven by AC servo motor
4.43. Rotary motor is gear reducer motor
4.44. Traversing position is AC servo motor, traversed range and pitch can be set on the touch screen.
4.45. Applicable bobbin: NPS400/400 ( Design reserve NPS400/250, NPS400/150, NPS400/100)
 
4.5. Cantilever manipulator
 
4.51. It moves up and down and rotate to send the full bobbin and replace with empty bobbin.
4.52. Rotary spindle: gear motor reducer
4.53. Max. loading weight: 100KG
 
4.6. Conveying device
 
4.61. The conveying device is composed of gear motor reducer and rollers.
4.62. It can store 3 pieces of empty bobbins and also can store 3 pieces of full bobbins. Alarm when there is no bobbin or the bobbins are full.
 
4.7 Control system
 
4.71. All the relevant parameters can be found, saved and modified on the man-machine interface.
4.72. Siemens 300 PLC + Siemens 10.4 inch touch screen, PLC program controls all the actions such as wire inlet, pressing wire, traversing, take-up, cutting wire, changing bobbin, full bobbin conveying and empty bobbin conveying etc.
4.73. Meter counting forecast and change roll automatically when the length is full.
4.74. The complete machine can be synchronous and independent.
 

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