Machine picture
First, the main technical parameters
1. Rolled Product Material: Width: 480mm, thickness 2.0-4.0mm, Q235A galvanized steel sheet
2. Working speed: 10-12M / min
3. Roller group number: 15 sets of main roller +7 roller leveling
4. Roller material: Gcr15 bearing steel quenching treatment, HRC58-62
5. Spindle material: 45 high quality steel quenched and tempered
6. Spindle diameter: ¢ 100mm
7. Main motor power: 30kW
8. Transmission: chain drive
9. Leveling motor power: 5kW
10. Hydraulic motor power: 11kW, pressure: 20Mpa
11. Punching and cutting methods: using hydraulic drive, flat punching, cutting off after molding
12. Electric control system: The whole machine adopts industrial computer PLC frequency conversion control, cutting length error ≤ 2mm
13. Host dimensions (mm): 13500x2700x1600
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Second, the main structure
YXM192 highway guardrail board machine consists of 3T manual feeding device, transmission device, leveling device, two sets of front punching device, forming roller table and host (including guide platform), after cutting device, computer control box, Devices and other components.
Third, the equipment production process
10T simple discharge - guided feeding - seven-roller leveling - flat punching - roll forming --- PLC computer length - cut after molding - finished care out of the plate.
Flow chart:
Decoilling the sheet--sheet guilding--film covering--roll forming--measure length--cutting the panel--panel to the supporter  
  Components of line:
NO |
Name |
Unit |
Qty |
1 |
Man-made decoiler |
set |
1 |
2 |
Main machine for roll forming |
set |
1 |
3 |
Control system |
set |
1 |
4 |
Hydraulic system |
set |
1 |
5 |
Runout table |
set |
1 |
FAQ:
Q:How is this machine's service life?
- In the normal maintenance,the service life at least 8 years.
Q:How to maintenance?
- If using frequently,best coating lubricant on the chain and two ends of the shaft every month, replace the hydraulic oil every 1-2 years.
Q:What can you do if the machine broken?
- Our machine's warranty period is 1 year,if the broken parts can't repair, we can free send the new parts replace the broken parts to you;
Q:Can you supply the raw materials?
- Yes,we can supply the galvanized steel coil,galvalume steel coil,color steel coil,and aluminum coil.
In the entire die casting industry, the use of aluminum alloy die castings accounts for the highest proportion. Aluminum die casting parts are mainly used in industries such as home appliances, motors, communications, automobiles, and electronics. Some are also used in parts of aviation, navigation and some equipment. Using die-casting processing, the dimensional accuracy of die casting part is relatively high, the surface finish is relatively good, the strength and hardness are high, and the productivity and material utilization rate are relatively high. There are also some problems in the die-casting process, such as cracks, which requires us to anneal the die-casting mold regularly to eliminate the stress in the cavity, or sometimes there are cracks on the surface of the cavity, the surface is polished to remove cracks. And the mold is preheated evenly.
SCZY conducts one-stop services such as mold manufacturing, die-casting production and subsequent CNC machining in-house to ensure production delivery and product quality. We have a relatively systematic understanding of the die-casting process, can predict the problems that may arise in the die-casting process, and can solve the possible problems in advance.
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Shenzhen SCZY Technology Co.,Ltd , https://www.szsczycasting.com